Snap-in visor mount

ABSTRACT

A snap-in visor rod mounting assembly includes a mounting plate which is adapted to receive a conventional visor rod mounting bracket. The plate is provided with a spring either integrally formed thereon or attached thereto. The visor rod mounting bracket is preassembled to the mounting plate in a conventional manner and subsequently the mounting plate is snap-fitted into an aperture formed in the vehicle roof during assembly of the visor into the vehicle.

This is a divisional of copending application Ser. No. 07/394,937 filedon 08/16/89, U.S. Pat. No. 4,989,911.

BACKGROUND OF THE INVENTION

The present invention pertains to a mounting assembly and particularlyone used for attaching the end of a visor pivot rod to the roof of avehicle.

There exists a variety of manners in which vehicle visors are attachedto the roof and/or headliner of a vehicle. U.S. Pat. No. 4,569,552discloses a spring-clip used in connection with a molded-on torquefitting for a visor rod. The combination then snap-fits within thevehicle roof. Other attachment systems have employed mounting screwswhich extend through a conventional visor mounting bracket and thenextend directly into the sheet metal roof of the vehicle. However, sucha system is somewhat difficult to quickly install along the vehicleassembly line since it requires some skill and dexterity. Thus thesnap-in type construction is preferable from an ease and cost ofmanufacturing standpoint.

SUMMARY OF THE PRESENT INVENTION

The system of the present invention provides an improved snap-in visorrod mounting assembly in which a mounting plate is adapted to receive aconventional visor rod mounting bracket. The plate is provided withspring means either integrally formed thereon or attached thereto. Thevisor rod mounting bracket is preassembled to the mounting plate in aconventional manner and subsequently the mounting plate is snap-fittedinto an aperture formed in the vehicle roof during assembly of thevisors into the vehicle. In one embodiment of the invention, the springmeans includes legs with ends or tabs, which lockably grip the sheetmetal material of the vehicle roof in compression for securely lockingthe mounting plate to the vehicle roof once installed.

Such construction provides means for mounting existing visor assembliesto a vehicle utilizing the mounting system of the present inventionthereby providing ease of assembly during the automotive manufacturingprocess. These and other features, objects and advantages of the presentinvention will become apparent upon reading the following descriptionthereof together with reference to the accompanying drawings in which:

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an exploded perspective view of one embodiment of the presentinvention;

FIG. 2 is a top plan view of the mounting plate shown in FIG. 1;

FIG. 3 is a cross-sectional view taken along section lines III--III ofFIG. 2;

FIG. 4 is a top plan view of a spring associated with the mounting plateshown in FIG. 1;

FIG. 5 is a cross-sectional view taken along section lines V--V of FIG.4;

FIG. 6 is a top plan assembled view of the mounting plate assembly shownin FIG. 1;

FIG. 7 is a cross-sectional view of the structure shown in FIG. 6 takenalong section line VII--VII of FIG. 6;

FIG. 8 is an enlarged fragmentary view of a portion of the structureshown in FIG. 7 shown installed in a vehicle roof;

FIG. 9 is an exploded perspective view of an alternative embodiment ofthe present invention; and

FIG. 10 is an exploded perspective view of another alternativeembodiment of the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring initially to FIG. 1 there is shown a section of vehicle roof10 having an aperture 12 formed therein and configured to lockablyreceive the mounting plate assembly 20 of the present invention towhich, in turn, there is attached a visor assembly 40 including a visor42 and visor rod 44. Assembly 40 includes a mounting bracket 46 ofgenerally conventional construction with the end 45 of visor pivot rod44 extending upwardly through the central aperture 47 in bracket 46 andsecured in tension therein utilizing a compression spring 41 and lockingnut 43 in a conventional manner.

The other end of visor rod 44 extends into the body of visor 42 and ismounted thereto for pivotal rotation between a raised stored position orvarious lowered use positions by a visor rod torque fitting such asdisclosed in U.S. Pat. No. 4,500,131. Rod end 45 likewise pivotsvertically about the longitudinal axis of aperture 47 of bracket 46.Visor assembly 40 is secured to the mounting plate assembly 20 byfastening means consisting of a plurality of sheet metal screws 49 whichextend upwardly through three apertures 48 around the generallytriangular bracket 46 and into apertures 28 similarly located andaligned in mounting plate 22 of assembly 20.

Assembly 20 in the preferred embodiment shown and as seen in detail inFIGS. 2-8 includes a generally hat-shaped mounting plate 22 and a springmember 30 mounted therein and secured to plate 22 by means of a rivet32. Plate 22 has an inverted cup-shaped top with a peripheral annularlower flange 21 through which apertures 28 are formed. The steel memberis a draw formed with a cylindrical side 26 through which there isformed three longitudinally extending rectangular slots 27 spaced at120° intervals therearound and extending from an area adjacent the top29 of member 22 to the junction of side 26 with flange 21. The outerperipheral of flange 21 includes a pair of upwardly formed indexing tabs23 which lockably enter and engage recesses 13 of configured aperture 12for preventing rotation of the assembly 20 with respect to the sheetmetal roof 10 of the vehicle. One of the fastening screws 49 extendsthrough an aperture 14 in roof 10 to provide further locking of themembers although it is not threaded into the aperture but merely extendsthrough the aperture. Apertures 28 are dimensioned and located such thatthe sheet metal screws 49 secure the flange 21 to the upper surface ofbracket 46 during preassembly of the visor assembly 40 to mounting plateassembly 20.

Spring 30 in the preferred embodiment comprises, as best seen in FIGS. 4and 5, a generally spider-shaped member having a circular body 31 intowhich there is formed an aperture 33 for receiving a rivet 32 whichsecured the spring to member 22 through an aperture in member 22coaxially aligned with aperture 33. Spring 30 also includes threedownwardly and outwardly projecting legs 35, 36 and 37 each of whichinclude an inwardly and downwardly depending tip 38 for lockablyengaging the sheet metal roof material 10 of the vehicle as best seen inFIG. 8. Each of the legs 35, 36 and 37 extend outwardly at an angle ofapproximately 68° from the horizontal top surface 31 of spring 30, whileends 38 extend inwardly at an angle of approximately 71° from thelongitudinal axis of each of their associated legs 35, 36 and 37.

Member 22 is made of a 1008-1010AKDQ steel, draw formed into the shapeshown in the Figs. while spring 30 is manufactured of a 1074 springsteel having a thickness of approximately 1/32 seconds of an inch. Legs38 extended in the preferred embodiment inwardly a distance ofapproximately 1/4 of an inch to provide secure locking against the 1.5millimeter sheet roof material 10 when the member was snap-fitted intoan aperture in the roof as illustrated in FIGS. 7 and 8.

The mounting plate assembly 20 is assembled by pressing the springmember 30 upwardly into the downwardly extending cup-shaped opening 24(FIG. 7) of plate 22 and in alignment with slots 27 until the legs 35,36 and 37 extend outwardly through the slots as seen in FIG. 7. Rivet 32then attaches the two members in coaxially alignment as seen in FIGS. 1and 7. The bracket 46 is secured to mounting plate assembly 20 by screws49. This assembly process is typically achieved by the visormanufacturer who then ships the completed visor sub-assembly includingthe snap-in mounting plate assembly 20 to the automotive manufacturer.

During the manufacture of the vehicle itself, the cylindrical top 26 ofthe mounting plate assembly is simply press-fitted upwardly intoaperture 12 in the roof 10 of the vehicle with tabs 23 extending intoalignment with enlarged slots 13 of the outer periphery of otherwisecircular aperture 12 in the roof. The end of one of the screws 49 alsoextends upwardly through aperture 14 for indexing the visor for left orright side use depending on which side the visor is being installed.Thus during the assembly of the vehicle, the visor sub-assembly simplysnap-fits and locks into the vehicle as it is pushed upwardly duringassembly until the spring loaded legs 35, 36 and 37 snap into thelocking position shown in FIG. 8 which can be felt during theinstallation process.

An alternative embodiment of the present invention is shown in FIG. 9 inwhich similarly shaped assemblies are identified with the same referencenumerals. A mounting plate 50 shown in FIG. 9 is a generally truncatedtriangular member made of a spring steel and including pairs of facingouter and inner curved upwardly extending legs 52 and 54 each of whichinclude an outwardly and downwardly extending tabs 55. The mountingplate 50 includes a central circular opening 51 for receiving the collarof a visor mounting bracket 46 while the roof 10 of the vehicle includesa similar circular aperture 15. Spaced around aperture 15 and alignedwith upwardly and inwardly curved legs 52 and 54 are three equallyspaced rectangular apertures 16, 17 and 18. The lower edges 56 of tabs55 are spaced with respect to the upper surface 57 of plate 50 such thatthey engage the top surface 11 of the sheet metal roof when the mountingplate 50 is pushed upwardly into the apertures 16, 17 and 18 of the roofafter preassembly of the visor mounting assembly 40 to mounting plate50. In order to provide a continuous bias force between the mountingplate and the sheet metal roof, plate 50 also includes a plurality ofupwardly formed spring tabs 58 extending on opposite sides of each ofthe mounting members 52 and 54 to further assist in lockably andcompressibly holding the roof material 10 between the lower edges 56 oftabs 55 and the upper surface 57 of plate 50. Between each of the springtabs 52 and 54 there is provided a circular aperture 53 into which thefasteners 49 are threadably secured for attaching the visor assembly 40to the mounting plate 50 prior to the snap-in insertion of the visor andmounting plate into the vehicle roof 10.

Yet another embodiment of the invention is shown in FIG. 10 in which anelectrified visor pivot rod connection is provided. In the embodimentshown in FIG. 10 a hollow pivot rod 44 has an integrally moldedpolymeric torque fitting 60 formed thereon by a molding process such asdescribed in U.S. Pat. No. 4,352,518. Torque fitting 60 may be made of asuitable polymeric material such as an acetal homopolymer or the likeand includes an annular flange 62 spaced upwardly from an independentelbow trim member 66. The upper cylindrical section 64 of fitting 60includes three equally spaced triangular projections 65 with flat lowersurfaces 66 which lockably engage a bayonet socket formed in mountingplate 70. An electrical conductor 19 extends through the center of pivotrod 44 and terminates in a generally cylindrical insulative spacer 67with the wire 19 terminating in a button electrical contact 68. Theouter diameter of collar 64 of fitting 60 extends upwardly into thecircular generally cup-shaped mounting plate 70 which includes invertedL-shaped bayonet mounting slots 74 therein having clearance tunnels 75permitting tabs 65 to extend upwardly into the slots 74 and subsequentlydrop downwardly into the bottom 77 of slots 74 under the force of acompression spring 78 extending between the top annular section 69 offitting 60 and a cover cap 80 for the open end 76 of plate 70.

Plate 70 includes three upwardly formed sets of mounting means 79 eachcomprising a pair of facing spaced upwardly and inwardly extending legs81 having an outwardly and downwardly extending tab 82 having a loweredge 83 which engages the top surface of the sheet metal roof with thetop surface 71 of mounting plate 70 engaging the opposite side of theroof, Legs 81 are inwardly tapered at their ends 85 to facilitateinsertion into generally rectangular axially outwardly extending slots(not shown) in the sheet metal roof of the vehicle such that plate 70 towhich the visor assembly including torque fitting 60 has been previouslyattached can be snap-fitted to the vehicle headliner.

Cap 80 is locked onto the end 76 of plate 70 by means of a locking tab79' and latch 86 on cap 80. A conductor 90 having a contact 92 iscoupled at one end to the connector of a conductor which extends throughan opening, such as a circular opening 15 shown in FIG. 9, in thevehicle roof and at its opposite end to contact 68 through a slot in cap80.

During assembly of the structure shown in FIG. 10 cap 80 with conductor90 is fitted over the open end 76 of the mounting plate placing spring78 into the cap end of plate 70 and pushing assembly 60 upwardly intothe socket of the mounting plate and twisting approximately 20° andreleasing the pressure so that the bayonet mounting is completed. Thevisor sub-assembly is then snap-fitted in the vehicle roof as in theprevious embodiments. Various modifications of the preferred embodimentsof the invention will become apparent to those skilled in the art butwill fall within the spirit and scope of the invention as defined by theappended claims.

The embodiments of the invention in which an exclusive property orprivilege is claimed are defined as follows:
 1. A mounting assembly formounting a vehicle accessory to a sheet metal structure of a vehiclecomprising:a generally planar mounting plate having a central openingand at least one aperture spaced from said central opening for receivingan accessory fastening means; first fastening means for attaching avehicle accessory to said plate; and second fastening means forattaching said mounting plate to said sheet metal structure, whereinsaid second fastening means is separate from said first fastening means,and said second fastening means comprises spring means integrally formedin said mounting plate and shaped to extend into aperture means formedin said vehicle sheet metal structure for locking said plate to thevehicle such that the accessory and plate can be preassembled and suchassembly subsequently installed by snap-fitting it into the vehicle. 2.The apparatus as defined in claim 1 wherein said spring means comprisesat least one pair of facing upwardly and inwardly inclined legs havingoutwardly and downwardly formed tabs with ends which engage one side ofthe sheet metal while the surface of said plate proximate said legsengages an opposite side of the sheet metal.
 3. A mounting assembly formounting a vehicle accessory to the sheet metal structure of a vehiclecomprising:a mounting plate having at least one aperture for receivingan accessory fastening means; fastening means for attaching a vehicleaccessory to said plate; and spring means associated with said mountingplate and shaped to extend into aperture means formed in a vehicle sheetmetal structure for locking said plate to the vehicle such that theaccessory and plate can be preassembled and such assembly subsequentlyinstalled by snap-fitting it into the vehicle wherein said spring meansis integral with said plate, wherein said spring means comprises atleast one pair of facing upwardly and inwardly inclined legs havingoutwardly and downwardly formed tabs with ends which engage one side ofthe sheet metal while the surface of said plate proximate said legsengages an opposite side of the sheet metal, and wherein said platefurther includes a plurality of spring tabs extending upwardly to engagethe opposite side of the sheet metal to urge said ends of said tabstoward said one side of the sheet metal.
 4. The apparatus as defined inclaim 3 wherein said aperture in said plate is positioned between saidlegs of said spring means.
 5. A mounting assembly for mounting a vehicleaccessory to the sheet metal structure of a vehicle comprising:amounting plate having at least one aperture for receiving an accessoryfastening means wherein said plate includes a cup-shaped top and saidaperture means of said plate defines a bayonet socket in the sides ofsaid cup-shaped top; fastening means for attaching a vehicle accessoryto said plate; and spring means associated with said mounting plate andshaped to extend into aperture means formed in a vehicle sheet metalstructure for locking said plate to the vehicle such that the accessoryand plate can be preassembled and such assembly subsequently installedby snap-fitting it into the vehicle.
 6. A mounting plate assembly formounting a vehicle visor bracket to the roof of a vehicle comprising:avisor having a mounting bracket; a generally planar mounting platehaving a central opening and at least one aperture spaced from saidcentral opening for receiving first fastening means for attaching saidplate to said bracket; and second fastening means for attaching saidmounting plate to said vehicle roof, wherein said second fastening meansis separate from said first fastening means, and said second fasteningmeans comprises spring means associated with said mounting plate andshaped to extend into aperture means formed in said vehicle roof forlocking said plate to the roof such that the visor bracket and plate canbe preassembled and such assembly subsequently installed by snap-fittingit into the vehicle wherein said spring means is integral with saidplate and positioned adjacent said aperture.
 7. The apparatus as definedin claim 6 wherein said spring means comprises at least one pair offacing upwardly and inwardly inclined legs having outwardly anddownwardly formed tabs with ends which engage one side of the roof whilethe surface of said plate proximate said legs engages an opposite sideof the roof.
 8. A mounting plate assembly for mounting a vehicle visorbracket to the roof of a vehicle comprising:a visor having a mountingbracket; a mounting plate having at least one aperture for receivingfastening means for attaching said plate to said bracket; and springmeans associated with said mounting plate and shaped to extend intoaperture means formed in a vehicle roof for locking said plate to theroof such that the visor bracket and plate can be preassembled and suchassembly subsequently installed by snap-fitting it into the vehiclewherein said spring means is integral with said plate, wherein saidspring means comprises at least one pair of facing upwardly and inwardlyinclined legs having outwardly and downwardly formed tabs with endswhich engage one side of the roof while the surface of said plateproximate said legs engages an opposite side of the roof, and whereinsaid plate further includes a plurality of spring tabs extendingupwardly to engage the opposite side of the roof to urge said ends ofsaid tabs toward said one side of the roof.
 9. The apparatus as definedin claim 8 wherein said aperture in said plate is positioned betweensaid legs of said spring means.
 10. A mounting plate assembly formounting a vehicle visor bracket to the roof of a vehicle comprising:avisor having a mounting bracket; a mounting plate having at least oneaperture for receiving fastening means for attaching said plate to saidbracket wherein said plate includes a cup-shaped top and said aperturemeans of said plate defines a bayonet socket in the sides of saidcup-shaped top; and spring means associated with said mounting plate andshaped to extend into aperture means formed in a vehicle roof forlocking said plate to the roof such that the visor bracket and plate canbe preassembled and such assembly subsequently installed by snap-fittingit into the vehicle.
 11. A mounting system for receiving a screwfastener visor mounting bracket to a vehicle roof support by a snap-inassembly during vehicle manufacturing comprising:a screw-type visormounting bracket for securing an end of a visor to a vehicle; a mountingplate shaped to receive said screw-type visor mounting bracket, saidplate including apertures aligned for receiving fastening screws suchthat said bracket and plate can be preassembled by securing saidbracketed to said plate; and locking means associated with said platefor lockably fitting within an aperture formed in a vehicle roof supportwhen said preassembled bracket and plate are pushed toward the roofaperture such that said locking means engages the roof support andsecures said plate and bracket to the vehicle roof by a snap-in action,wherein said locking means comprises spring means integrally formed insaid plate, said spring means including legs which engage a side of theroof support opposite said plate to compressibly hold the assembly tothe vehicle roof, wherein said legs include ends which extend in offsetrelationship to said legs for gripping the roof support.
 12. Theapparatus as defined in claim 11 wherein said bracket is a visor pivotrod bracket.